Lube oil and hydraulic oil system reservoirs are designed so that heavy contaminants, such as dirt, metal, and water, accumulate at the bottom of the tank. During a turnaround or prior to commissioning a new turbine, compressor, or hydraulic system, it is important to thoroughly clean the inside of any lube oil console in order to remove these contaminants.
IFM understands the importance of reliably removing varnish from lubrication systems. We know that when our clients trust us with their turbomachinery that they are placing a strategic component to their production in our hands. That is why we dedicate ample and thoughtful resources to our upfront engineering. Before we set up your varnish removal project, we will have a plan in which we are fully confident and that we have reviewed it with your team.
IFM is well-versed in oil system reservoir cleaning. We have the personnel, expertise, and equipment to reliably clean your oil reservoir. Whether it’s Power Flushing, Wand Flushing or Confined Space Cleaning, IFM should be your contractor of choice.
Methods of Cleaning an Oil Reservoir
Hot Oil is pumped into an oil reservoir at a high rate high velocity in order to kick up the contaminates (you could swap contaminates with debris if you wanted) sitting at the bottom of the reservoir. The tank is then drained, filled, and the process is repeated until there are no signs of cross-contamination in the tank.
A wand is attached to a filter cart and pumped rapidly in multiple directions towards the bottom of the lube oil tank in order to kick up stagnant contaminants. The flow is then reserved to vacuum out the tank’s contents and circulated until all gross contamination has been removed.
Confined Space Cleaning
A confined space reservoir cleaning is the most thorough method of cleaning a lube oil reservoir. Trained personnel Our confined space entry certified team will drain the console and enter the tank reservoir to perform a deep cleaning using scrapers, industrial vacuums, and lint-free rags. A confined space reservoir cleaning also gives the technician an opportunity to visually inspect the inside of the tank reservoir for signs of ingression as well as the condition of all gaskets, strainers, breathers, and seals.
Varnish has a tendency to plate out on metal surfaces and in cooler areas of an oil system. Oil reservoirs make for a great trap for the varnish to collect and stick to the walls, pump suction strainers, sight glasses, and any other items inside of the reservoir. Our team has been certified on the use of SCBA’s allowing us to enter the reservoir and utilize proprietary chemicals and other methods to remove the varnish from the inside of the reservoir. By removing the varnish from the reservoir you will allow better visual representation of the oil level, ensure that the pump suction strainer does not become plugged, as well as allow the oil to cool with better efficiency.
(Download a sample reservoir cleaning post-job report)
IFM offers a turn-key lube oil reservoir cleaning service which includes:
- Experienced Technicians to Perform Quality Job
- Confined Space & SCBA Certified
- Detailed process and procedures
- Detailed Post Job Reporting
- Before & After Pictures
- Excellent Contractor-Client Communications